Custom Wheel Gear

Short Description:

Gear blanks, flanges, end caps, pressure vessel components, valve components, valve bodies, and piping applications. Forged disks are superior in quality to disks cut from plate or bar due to all sides of the disk having forging reduction further refining the grain structure and improving the materials impact strength and fatigue life. Furthermore forged disks can be forged with grain flow to best suit the final parts applications such as radial or tangential grain flow which will help improve the mechanical properties of the material.


Product Detail

Product Tags

Product Details:

Place of Origin: Shanxi

Brand Name: DHDZ

Certification: ASME, JIS, DIN, GB, BS, EN, AS, SABS, ASTM A370, API 6B, API 6C

Testing Report: MTC, HT, UT, MPT, Dimension Report, Visual Test, EN10204-3.1, EN10204-3.2

Minimum Order Quantity: 1 piece

Transport Package: Plywood Case

Price: Negotiable

Production Capacity: 100PCS/Month

 

Material elements

C

Mn

P

S

SI

Cr

NI

Mo

Cu

N

4140

0.43

1.0

<0.030

<0.040

<0.35

0.8-1.1

<0.030

0.15-0.25

<0.030

/

A182 F51

≤ 0.030

2.0

≤ 0.030

≤ 0.020

<0.80

21-23

4.5-6.5

2.50-3.50

/

0.20-0.24

34CrNiMo6

0.3-0.38

0.5-0.8

≤ 0.025

≤ 0.035

≤ 0.4

1.3-1.7

1.3-1.7

0.15-0.3

/

/

09G2S ( 09Г2С )

≤ 0.12

1.3-1.7

≤ 0.03

≤ 0.035

0.5-0.8

≤ 0.3

≤ 0.3

/

≤ 0.3

≤ 0.008

ASTMA36

≤ 0.26

0.6-0.9

≤ 0.040

≤ 0.050

≤ 0.40

/

/

/

≥0.20

/

16MnD

0.13-0.20

1.2-1.6

≤0.030

≤0.030

0.17-0.37

≤0.30

≤0.30

/

/

/

 

Mechanical property Dia.(mm) TS/Rm (Mpa) YS/Rp0.2 (Mpa) EL/A5 (%) RA/Z (%) Notch Impact energy HBW
4140 Ф10 >1080 >930 >25 >45 V ≥25J(-60℃) <217
A182 F51 / ≥620 ≥450 ≥25 >45 V ≥45J /
34CrNiMo6 Ф12.5 ≥785 / ≥11 ≥30 V ≥71J

/

09G2S ( 09Г2С ) Ф25 900-1050 ≥700 ≥10 ≥50 V /

/

ASTMA36 / 400-550 ≥250 ≥23 / V /

/

16MnD Ф10 470-630 ≥345 ≥21 / V /

/

 

Production Procedures:

Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment

 

Advantage:

Excellent mechanical properties,

High-precision dimensional tolerance,

Control the production procedure strictly,

Advanced manufacture equipment and inspection devices,

Excellent technical personality,

Produce different dimension based on customer’ s requirements,

Pay attention on the package protection,

Quality full service.

 

Application Industries:

Construction industry, pharmaceutical industry, shipbuilding industry, metallurgical machinery industry, etc.


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